Production process

Konstruktion

CONSTRUCTION

Process
  • Producibility Assessment
  • Finite Elements
  • Project Management
  • FMEA
  • Process-controlled production
Tool development and construction
  • In-house development, construction and manufacturing of individual tool sets
  • Usage of segmental tools
Engineering
  • In-house engineering capabilities for the development, construction and manufacturing of special purpose machinery.
Produktion

Production

Manufactured materials
  • Steel
  • Quenched and tempered steel
  • Stainless Steel
  • Aluminium
  • Copper
  • Brass
  • Special alloys and coatings
Machine plant
  • Modern multi stage presses (up to 6 stages)
  • Wire diameters of ø 2 - 16 mm
  • Semi-hot forging machine
  • Drilling machines
  • Thread rolling machines up to M 14
  • Thread moulding machines up to M 16
  • NC - lathes
  • Milling machines
  • Rotary table-transfer-machines (drilling and thread moulding in one working step)
Weiterverarbeitung

Processing

Heat treatments
  • Internal:
    • Annealing
    • Inductive hardening
  • External:
    • Case hardening
    • Hardening / Tempering
    • Carbonitriding
Surface finishing
  • Nickel plating
  • Zinc coating
  • Brass coating
  • Copper plating
  • Zinc flake coating
  • Zinc nickel coating
  • Phosphating
  • Special coatings
  • Thread locking
  • Plastic overmoulding
Controlling

Controlling

Process controlling
  • Böhme & Weihs CAQ system
  • Factory Data Capture (BDE)
  • Quality Data Recording (QDE)
Quality Testing
  • CNC-measuring-projector
  • Shape-control-system
  • Hardness tester
  • Concentricity gauges
  • Metallographic analysis
  • SPC
  • Mitutoyo Video Measuring System
Camera sorting
  • Optoelectronical
  • Eddy current testing
Logistik

Logistics

Logistics
  • Automatic processing of customer orders (EDI according to VDA 4905)
  • Production-oriented and detailed planning by the use of ERP system
  • Just-in-time delivery (E-Kanban ; VMI), to achieve a optimum customer stock levels
  • Supplier management
  • ERP system, controlled raw material resource scheduling
Packaging
  • KLT or cardboard packaging
  • Individual customer boxes
  • VCI bag packaging for protection against corrosion
Produktion