Production process
CONSTRUCTION
Process
- Producibility Assessment
- Finite Elements
- Project Management
- FMEA
- Process-controlled production
Tool development and construction
- In-house development, construction and manufacturing of individual tool sets
- Usage of segmental tools
Engineering
- In-house engineering capabilities for the development, construction and manufacturing of special purpose machinery.
Production
Manufactured materials
- Steel
- Quenched and tempered steel
- Stainless Steel
- Aluminium
- Copper
- Brass
- Special alloys and coatings
Machine plant
- Modern multi stage presses (up to 6 stages)
- Wire diameters of ø 2 - 16 mm
- Semi-hot forging machine
- Drilling machines
- Thread rolling machines up to M 14
- Thread moulding machines up to M 16
- NC - lathes
- Milling machines
- Rotary table-transfer-machines (drilling and thread moulding in one working step)
Processing
Heat treatments
- Internal:
- Annealing
- Inductive hardening
- External:
- Case hardening
- Hardening / Tempering
- Carbonitriding
Surface finishing
- Nickel plating
- Zinc coating
- Brass coating
- Copper plating
- Zinc flake coating
- Zinc nickel coating
- Phosphating
- Special coatings
- Thread locking
- Plastic overmoulding
Controlling
Process controlling
- Böhme & Weihs CAQ system
- Factory Data Capture (BDE)
- Quality Data Recording (QDE)
Quality Testing
- CNC-measuring-projector
- Shape-control-system
- Hardness tester
- Concentricity gauges
- Metallographic analysis
- SPC
- Mitutoyo Video Measuring System
Camera sorting
- Optoelectronical
- Eddy current testing
Logistics
Logistics
- Automatic processing of customer orders (EDI according to VDA 4905)
- Production-oriented and detailed planning by the use of ERP system
- Just-in-time delivery (E-Kanban ; VMI), to achieve a optimum customer stock levels
- Supplier management
- ERP system, controlled raw material resource scheduling
Packaging
- KLT or cardboard packaging
- Individual customer boxes
- VCI bag packaging for protection against corrosion
